Building a QuadPlane¶
Putting together a QuadPlane involves careful planning. This page will give you some general guidance on design principles for QuadPlanes that may help you with your build.
A wide range of fixed wing aircraft can be converted to have VTOL capabilities. While ArduPilot uses the name QuadPlane for these aircraft, you are not restricted to just QuadCopter motor layouts. Almost any multicopter motor arrangement can be used with a QuadPlane, including quad, hexa, tricoper, octa and octaquad. In addition, tilting motors to allow their use in both VTOL and Fixed Wing flight is possible. Finally, versions which use a vertical stance (nose vertical) for VTOL operations are possible.
Some of the key factors to success are:
a fixed wing frame that can carry the weight of the additional lifting motors and power system, along with any payload needed
sufficient power in the lifting motors not just for the total airframe weight, but also for the additional load that may be induced by downforce on the wings for configurations using a horizontal VTOL stance.
complete clearance above and below the whole disk area of the lifting motors, to ensure they achieve full aerodynamic thrust
minimum wing, frame, and mount twist and flex so the motors provide thrust vertically at all times
a sufficiently robust mounting system for the lifting motors
minimizing aerodynamic drag from the lifting motors and frame
When you are designing a QuadPlane it is highly recommended that you make use of eCalc to help choose the motors, ESCs, batteries, propellers and other components of your design. Brushless motors vary a lot in their power to weight ratio, and ensuring you choose motors that keep the weight down while supplying sufficient lifting power is important.
Due to their greater mass and surface area, most QuadPlanes do not have as robust YAW authority as compared to small quadcopters (unless vectored thrust is employed with tilt rotors). It is extremely important that the motors be very well aligned, as just a few degrees offset can sometimes effectively eliminate the ability to yaw in one or both directions. In fact, this effect can be used to actually increase yaw authority by purposely tilting one or both pairs of adjacent rotating motors in the natural direction of their torque 1 or 2 degrees (inward for H frame, outward for X and + frames).
Perhaps surprisingly, it is sometimes possible to increase the potential range of an aircraft using a QuadPlane conversion. This may seem counter intuitive as a QuadPlane conversion will both add weight and increase aerodynamic drag to an airframe.
The reason why range can be increased is the extra carrying capacity of a QuadPlane. Many fixed wing aircraft are limited in the amount of battery they can carry due to the requirements for reliable launch. During launch, and especially when using a flying launch such as a catapult or bungee, the aircraft needs to rapidly accelerate to an airspeed above its stall speed. If it fails to reach that speed suffiently quickly then it will crash. A QuadPlane avoids this problem by taking off vertically, and can spend longer on the acceleration needed to sufficient speed for forward flight.
This means it is often possible to pack a lot more battery into a QuadPlane than is possible in the same airframe without VTOL motors. The extra battery capacity can more than make up for the increased weight and drag of the VTOL motors.
To make the most of this advantage you need to do very rapid VTOL takeoffs and landings to minimise the battery consumption in VTOL flight. The video below demonstrates just how rapid a takeoff can be achieved with a properly setup quadplane.
A second factor that can help with QuadPlane range is the flexibility available in choosing the propeller and power train for the forward motor. As conventional takeoff is not needed the forward motor does not need to be optimised for the high level of thrust needed for takeoff. This can allow larger propellers and geared motors to be used that are highly efficient for forward cruise flight.
Finally, for really long range with a QuadPlane you can use an internal combustion engine for the forward motor. A gas engine can run for a lot longer than an electric motor with the same weight of fuel.
Here are some build logs of a few QuadPlanes that may help you with ideas for your own build.
Porter OctaQuadPlane build: https://diydrones.com/profiles/blogs/building-flying-and-not-crashing-a-large-octaquadplane
Porter QuadPlane build: https://diydrones.com/profiles/blogs/building-flying-and-crashing-a-large-quadplane
The PerthUAV Mozzie build: http://mozzie.readthedocs.io/
Convergence conversion to ArduPlane Tilt Rotor Tricopter: https://discuss.ardupilot.org/t/e-flite-convergence-using-matek-f405-wing
C1 Chaser conversion to TVBS (Twin motor Vectored Belly Sitter, a Tailsitter that can takeoff and land from a plane stance): https://discuss.ardupilot.org/t/c1-chaser-tvbs-conversion-instructions
Foamboard Copter Tailsitter: https://discuss.ardupilot.org/t/box-kite-copter-tailsitter-build-instructions
if you would like to add your own build to this list then please contact the ArduPilot dev team.